Most Popular Custom Hats
Showing 24 of 3,475. Price ranges reflect different quantities starting at the minimum order.

LED Hat Light up Baseball Cap
$40.74 - $43.15

"BELLBROOK" 5-Panel Baseball Hat with Plastic Snap Adjuster
$6.42 - $7.26

"Jesus Is My Boss" Adjustable Baseball Hats - Assorted
$5.40

(22-23"D) Sunscreen Sports Baseball Cap
$1.52 - $3.78

10 Inch Mesh Baseball Cap Breathable
$1.08 - $9.70

10 Inch Mesh Baseball Cap Headwear for Outdoor Use
$0.94 - $8.78

10 Inch Mesh Baseball Hat with Sweat Absorbing Design
$1.08 - $9.70

100 % Cotton Stitching Color Corduroy Hats Baseball Cap
$3.75 - $7.75

100% Cotton 5 Panel Unisex Dad Hat Baseball Cap
$1.35 - $5.80

100% Cotton Advertising Cap Sunhat Baseball Cap
$2.42 - $2.62

100% Cotton Baseball Cap
$1.40 - $3.50

100% Cotton Baseball Cap
$4.12 - $8.69
100% Cotton Baseball Cap
$1.40 - $3.50

100% Cotton Baseball Cap
$2.77 - $4.52
100% Cotton Baseball Cap
$1.64 - $4.07
100% Cotton Baseball Cap
$2.04 - $6.42
100% Cotton Baseball Cap Adjustable MOQ20
$1.71 - $4.49

100% Cotton Baseball Cap Adjustable MOQ20
$1.71 - $4.70

100% Cotton Baseball Cap Adjustable MOQ20
$1.71 - $4.70

100% Cotton Baseball Cap Adjustable Size
$1.06 - $5.32
100% Cotton Baseball Cap Adjustable Size
$1.06 - $5.32

100% Cotton Baseball Cap Adjustable Size
$1.06 - $5.32

100% Cotton Baseball Cap for Events, Gifting and Everyday Use
$2.47 - $3.82

100% Cotton Baseball Cap Six Panel
$4.81 - $11.22
Custom Embroidered Hats and Caps
A hat with your logo gets worn long after the event ends, on job sites, golf courses and weekend errands, and every wear is an impression you did not pay for twice. RELYmedia stocks more than 25,000 custom hat styles: structured and unstructured baseball caps, mesh-back trucker hats, snapbacks, dad hats, knit beanies, bucket hats, sun visors and straw hats, from Otto, Port Authority, Outdoor Cap and Under Armour.
Embroidery is the standard decoration because the stitched logo lasts the life of the hat. Flat embroidery works for most logos, 3D puff embroidery suits bold lettering, and heat transfer handles full-color artwork. Contractors, breweries, schools, sports teams and real estate offices are our most frequent hat buyers. Send your logo and we will return a free stitched proof before production.

Not sure which hats & caps?
Send the event date and quantity. We pick three options that fit the budget and price them the same business day.

Missing artwork?
We have graphic designers on staff and provide a free proof with your logo on the item before anything prints.

Need a sample?
Contact us today and get a free sample of any style before you commit to the run.
Which Custom Hats are Right for You?
Browse by price, material and customization method.

Baseball Caps
from $1.02- Structured, unstructured and dad hat fits
- Cotton twill, mesh and performance fabrics
- Center front embroidery up to 4 inches wide
Best for uniforms, teams and corporate gifts
Shop Baseball Caps
Beanies
from $1.18- Knit, cuffed, pom and fleece lined
- Embroidered or with a woven label
- Sold in one size for easy bulk orders
Best for winter crews, resorts and holiday gifts
Shop Beanies
Bucket Hats
from $1.08- Cotton, polyester and sun-protective styles
- Embroidered front or full-color print
- A festival and retail merch favorite
Best for festivals, camps and summer events
Shop Bucket HatsOrder Process
Standard Customization Methods
Available methods vary based on the item. Please contact us for special customization requests.
Custom Hats Buying Guide
Cap Styles
The six panel baseball cap is the all-purpose choice and comes structured, with a stiff front that holds its shape, or unstructured for a softer, broken-in dad hat look. Trucker hats have a foam or twill front with a mesh back and are the most popular style for breweries, outdoor brands and summer events. Snapbacks have a flat brim and a plastic closure. Five panel and camper caps are the younger, streetwear option.
Beanies and Winter Hats
Knit beanies take a woven label or embroidery and are the right choice for ski resorts, construction crews and holiday gifts. Cuffed beanies give a larger area for the logo. Pom beanies and fleece-lined styles are the warmest. Thermal helmet liners and skull caps are a practical option for crews working outdoors in winter.
Sun and Bucket Hats
Bucket hats have come back in a big way for festivals, camps and retail merch. Wide brim sun hats, straw hats and visors suit golf tournaments, beach events and outdoor staff who need UV protection. Many of these are polyester or paper straw and take a woven patch or heat transfer rather than direct embroidery.
Decoration and Logo Size
Embroidery on the front panel is the default and most logos sit comfortably in a 2.5 by 4 inch area. Keep text at a quarter inch or taller so the letters stay legible in thread. 3D puff embroidery raises bold shapes off the cap and does not suit thin lines. Side and back embroidery add a second location at a small extra cost. For photographic or many-color artwork, choose a heat transfer or a sublimated patch. Hats with custom embroidery start from your logo file, which we digitize for thread.
Fit and Closures
Adjustable closures, including snapback, strapback, hook and loop and buckle, fit almost everyone from a single size and are the safe choice for a bulk order. Fitted and stretch-fit caps look sharper on teams but need sizes collected in advance. Youth sizes are available in most baseball and bucket styles.
Custom Hats FAQ
Still deciding, or need a proof before you commit? Send the quantity and the date and we price it the same business day.
Get a Quote Call 1-866-476-2095How much does a custom hat cost?
Basic caps start under $1 each in volume before decoration. A typical embroidered baseball cap lands between $5 and $15 each depending on the cap, stitch count and quantity, and premium brands cost more. Request a quote with your logo and quantity for an exact price.
Can you embroider my logo on a hat?
Yes. Embroidery is our standard hat decoration. We digitize your logo for thread, send a free stitched proof for approval, and then embroider the full order. Flat and 3D puff embroidery are both available.
What is the best hat style for a company logo?
A structured six panel baseball cap with a center front embroidery is the classic choice and suits the widest range of people. Trucker hats are more casual and popular for events, and beanies cover the winter months.
How many hats do I need to order?
Hats are sold in bulk and the per-unit price drops at each quantity break. Most styles have a low minimum, and the exact minimum is listed on each product or confirmed with your quote.
Can I get hats in a hurry?
Many popular caps and beanies are available with 24-hour rush production once your proof is approved. Tell us the date you need them when you request a quote.
How do I order a custom hat with my own design?
Pick a hat style and color, send your logo and tell us the quantity. Graphic designers on staff can help with the artwork, and nothing is embroidered until you approve the stitched proof.